Changzhou Yuanguanghua Drying Technology Co., Ltd
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RL Melting Granulator
RL Melting Granulator is a machine that utilizes the low melting point characteristics of materials. Based on the viscosity range of the material in t
Product details

RL Melting Granulator
The RL melting granulator utilizes the low melting point characteristics of materials and, based on the viscosity range of the material in the molten state, uses a special fabric device to evenly distribute the molten liquid on a steel strip that moves uniformly below it. Under the cooling effect of a continuous spray device set below the steel strip, the material is cooled, solidified, and packaged during transportation, thereby achieving the purpose of granulation and forming.


Product Overview
The RL melting granulator utilizes the low melting point characteristics of materials and, based on the viscosity range of the material in the molten state, uses a special fabric device to evenly distribute the molten liquid on a steel strip that moves uniformly below it. Under the cooling effect of a continuous spray device set below the steel strip, the material is cooled, solidified, and packaged during transportation, thereby achieving the purpose of granulation and forming.
RL melting granulator is a new type of (melting) forming granulator. The work involves the transformation of liquid into solid through transportation and cooling, and materials with melting points ranging from 50 ℃ to 300 ℃ can be granulated and formed. No dust, improved production environment; And it has certain economic value (energy-saving, packaging container economy). It can replace products quickly, make granular products aesthetically pleasing, uniform near hemispherical granular, and has no thermal stress; Granular products are not only easy to package, transport, store, but also convenient for users to measure, mix or remelt, and can be produced continuously. From feeding to packaging, it reduces physical labor, has stepless speed regulation, adjustable flow rate, and easy operation. Widely used in industries such as petroleum and fine chemicals. One machine can be used for making strips, pieces, and sheets; Toxic materials can be enclosed.


Equipment features
RL melting granulator is a new type of (melting) forming granulator. The molten liquid is rapidly solidified and formed by using thin steel strip heat transfer and atomized spray cooling, and a single machine rotating shell is adopted. Therefore, it is easy to maintain, has minimal wear and tear, and has high productivity. Quick loading, unloading, and replacement of products. Moreover, the synchronous operation of the mold forming machine and steel strip enables high-speed production of uniform ingots, improving productivity and increasing production profits. And it can eliminate dust, improve the environment, and significantly expand the viscosity range. This product is an economical and reliable production process that can process ingots with a diameter of 4-12mm. These products are very uniform, forming hemispherical, strip-shaped, and flaky shapes, stable, stress free, and of high purity and quality
Production Structure
1. Choose the conveying speed and machine head speed based on the melting point (solidification point), material temperature, and viscosity cooling effect of the processed product to avoid affecting production capacity and granular quality.
The machine transforms from liquid to solid granules, mainly through the granulation die, using a rotary continuous granulation process. It is cooled and shaped by spraying water, and the stainless steel belt is used for cooling, conveying, and packaging, generally weighing 1-3 kilograms/cm2 or more.
2. Choose the conveying speed and machine head speed based on the melting point (solidification point), material temperature, and viscosity cooling effect of the processed product to avoid affecting production capacity and granular quality.
The machine transforms from liquid to solid granules, mainly through the granulation die, using a rotary continuous granulation process. It is cooled and shaped by spraying water, and the stainless steel belt is used for cooling, conveying, and packaging, generally weighing 1-3 kilograms/cm2 or more.


Technical requirements
The material must be filtered for solid impurities and must not enter the granulation head, otherwise it will cause wear or blockage of the head, affecting the quality of granulation.
The temperature control should be determined based on the melting point temperature, and the insulation requirement is that the temperature should not change. Exceeding ± 3 ℃. The cooling system should be equipped with a filter screen, and the temperature of the cooling water is generally between 5 ℃ -25 ℃ (low water temperature, fast forming, good granulation, high output).
Advanced fabric device
Complete process flow


Technical parameters

model

RL60-A

RL60-B

RL60-C

RL60-D

RL120-A

RL120-B

RL120-C

RL120-D

Effective heat transfer area (m)

2.6

3.6

4.6

5.3

7.3

9.3

10.8

16.6

Main/auxiliary motor power (kw)

1.5/0.75

1.5/0.75

1.5/1.1

1.5/1.1

3/1.5

3/1.5

3/1.5

4/2.2

Dimensions (mm)

5600×1200
×1800

7200×1200
×1800

8800×1200
×1800

10050×1200
×1800

7200×1700
×1800

8800×1700
×1800

10050×1700
×1800

14800×1700
×1800

Production capacity (kg/h)

80-100

100-150

120-180

150-250

300-380

360-420

380-500

500-800

Total weight (kg)

1360

1580

1880

2060

2380

2590

2830

4210

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